Feed Pellet Line manufacturers
Feed Pellet Line manufacturers How to save energy in each link of alfalfa pellet mill production lineéâ€â€º?/p> Energy saving is a point that every feed mill is very concerned about. How to reduce energy consumption and increase output in the daily production process, we suggest that you need to do the following. Transmission system Alfalfa pellet mill production line uses transmissions such as bearings, reducers, drive belts to transmit power. Therefore, it is first necessary to ensure the normal operation and lubrication of the transmission device to reduce the power loss during the transmission process, so as to achieve the effect of energy saving. 1) Select the appropriate type and amount of lubricant to ensure that the feeding equipment has a good working environment and conditions; 2) Keep the drive belt at a proper tension, replace the worn drive belt, and use the pulley and other devices that match the drive belt; 3) Avoid the vibration of the transmission equipment caused by the loose chain, and maintain the proper tightness of the chain; 4) Keep the transmission clean, free of dust and waste accumulation, and avoid local overheating. Let the air around the gear reducer flow freely; 5) When the equipment must work at more than one speed, use AC variable frequency drive instead of mechanical and adjustable belt drive; 6) Minimize or avoid the use of pneumatic conveying systems. Crushing process 1) Reverse the hammer or replace the hammer and bag in time to improve the crushing efficiency; 2) Keep the negative pressure of the air assist system in good condition to increase the output. After the pulse fan is stopped, the pulse bag is cleaned in a delay time to ensure that the bag is clean, which can increase the service time of the bag and improve the efficiency of the fan; 3) Use a variable-speed feeder to feed materials evenly and maintain a constant load on the crusher; 4) In the fine pulverization operation, the hard pulverized and easy pulverized materials are mixed for fine pulverization, which can improve the pulverization efficiency; 5) Add grading equipment after primary crushing and fine crushing to reduce excessive crushing of raw materials. Mixing and batching 1) Improve the operation skills and coordination level of the central control personnel. If the central control personnel are not skilled in operation and the coordination ability is low, problems such as unsmooth production or production stoppage due to material interruption will inevitably be encountered during the production process. Therefore, improving the operation and coordination level of the central control personnel is an important aspect to improve production efficiency. 2) The screw feeder adopts the frequency conversion speed controller, which makes the motor load of the feeder run stably and efficiently. 3) The design of the silo and weighing hopper should ensure that the material is completely self-flowing unloading, without the use of vibration unloading or mechanical unloading or mechanical unloading device. 4) Correctly set the batching and stirring cycle, reasonably arrange manual feeding and liquid feeding operations, and improve the efficiency of batching operations. Granulation process 1) When purchasing a feed pellet machine ring die and a feed mill screen, the ones with a high opening rate under the premise of ensuring the strength should be selected to improve production efficiency and reduce power consumption. 2) You should reasonably control the output and adjust the die roll gap reasonably to improve the pelletizing efficiency and prolong the life of the ring die and pressing roll. 3) Use the ring die repairing machine to repair the ring die in time to improve the production efficiency of pellets. 4) Adjust or replace the blades of the conditioner of the granulator, and add a stirring rod to the conditioner to improve the conditioning effect and production efficiency.Feed Pellet Line manufacturers website:http://www.feed-granulators.com/feed-pellet-line/
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